Customized Q235 1000050mm dished end flanging machine for towers FBJ 1000050mm manufacturer from China Wuxi CMC Machinery Co.,Ltd

Customized Q235 1000050mm dished end flanging machine for towers

Place of Origin:

Zhejiang, China (Mainland)


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Product Detail

Model No.: FBJ 1000050mm

Quick Detail:

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Quick Detail:

Name

Other Name

Brand Name

Flanging machine

Edging machine

Spinning machine

Feature

Leading quality, unique design, good handling, cost-effective.

Can be customized according to customer's requirements.

Capacity

Can make Φ10000×50mm dished end.

Advantages

With this pressing machine,the spinned dished end have smooth surface,small round mark, good roundness, high productivity

Other model can be customized according to customer's demands

Extensive applications of dished end:

Dished end is a major part which on the end cap of pressure vessels,such us storage tanks, heat exchangers, towers, reaction kettles, boilers and separation equipment. So our machine is quite wildly uesd in these fields.

Specifications

No	Name	Parameter
1	Max. plate thickness S	Q235 50mm
2	Min. plate thickness S	Stainless steel 5mm
3	Max. plate radius	R1050mm
4	Min. plate radius	R50mm
5	Max diameter of ellipsoidal dish end	D=8500
6	Min diameter of ellipsoidal dish end	D=2900
7	Max diameter of dished end	D=10000
8	Min diameter of dished end	D=3500
9	Forming wheel axle diameter	D=420mm
10	Forming wheel rotation power	110 KW

Additional requirements

1,The pressure of oblique cylinder, front cylinder, clamping must show on pressure gauge and could be adjustable. The speed of front and rear cylinders could be adjustable. Hydraulic station pressure could show on gauge and adjustable

2, A pressure wheel R200(mounted on the axle), and quenching treatment.

3,16 forming wheels, R50,R100,R150,R250,R350,R400,R450,R500,R550,R600,R650,R700,R750,R800,R900,R1050. Material QT600-3, marked with stamp. Forming wheel must have good abrasion resistance; dish end must have good gloss after spinning.

4, Make sure clamping cylinder work normally

5, Nut (for screw) strength: abrasion resistance must ZHA166-6-3-2 (aluminum brass), that is 9-4 copper.

6, Inner height 4286mm Main Machine height 4286mm

Machine total height about 6786mm, internal width about 10500mm

Dished end making process and other suggested machines:

1. CNC Gantry Flame and Plasma Cutting Machine

We use this machine to cut the plate. If small dish end, we can cut a whole circle directly, if big dish end, in order to save material, we usually cut two pieces, then weld them into whole circle.

2. Grinder

After welding, we use this small trolley to grind the welding joint and get flat material.

3. YGJ Φ 10000×50mm Pressing machine

Flat material is loaded into pressing machine. This machine’s piston rod of the master cylinder moves up and down to drive the upper tool to press the raw plate to become the required concave shape.

4. FBJ Φ 10000×50mm Flanging Machine with toolings

We load this concave shape plate into next machine: dish end flanging or edging machine. The clamping frame functions as the fix and free rotation of dish ends. Pressure wheels make movements based on certain round arc and put force on the dish end blank to make it rotate constantly to form dish ends and make thickness reduction minimum to achieve the ideal state.